MITSUBISHI ELECTRIC Changes for the Better

Simulate your factory in 3D

MELSOFT Gemini combines a rich library of over 3,500 components with an intuitive, no-code / low-code environment.

Production lines and workflows can be quickly recreated using drag-and-drop functionality - making 3D simulation accessible even without advanced programming skills.

Why manufacturers choose MELSOFT Gemini?

BeforeAfter
Lack of visibility into layout and productivity before commisioningMELSOFT Gemini enables testing and optimisation of production lines in a virtual environment before implementation. Layouts, workflows and throughput can be validated early, ensuring optimal design without costly trial and error.
2D drawings do not reveal machine collisions or motion issues3D simulation makes it possible to identify potential problems early. Collisions, interference, and control issues can be detected before they impact real-world operations.
Inability to test improvements without stopping productionMELSOFT Gemini allows unlimited improvement scenarios to be tested in a virtual environment without disrupting operations. Only the most effective solutions are implemented, reducing risk and downtime.
Troubleshooting production issues is time-consuming3D simulation and data visualisation help identify root causes faster. Problems can be analysed in a digital environment, reducing downtime and accelerating recovery.
Difficulty aligning teams and driving digital transformationMELSOFT Gemini provides a shared 3D model that improves understanding across departments. Processes and expected results are visualised, making digital transformation easier to adopt and scale.
Challenges in creating optimal proposals for different factory environmentsCustomer production environments can be recreated in 3D using MELSOFT Gemini. Decisions are supported by data, enabling more accurate and tailored proposals for each scenario.
Uncertainty in making the right investment decisions3D simulation allows visualisation of outcomes and comparison of multiple scenarios before investment. Data-driven insights enable more confident and informed decision-making.

Are these challenges slowing you down?

  • Costly rework after production starts
  • Unexpected machine collisions and layout issues
  • Long debugging and adjustment times
  • Inability to test changes without stopping the line
  • Unclear ROI on production investments

Improve every phase of your production process

Planning & design phase

Validate concepts, layouts, and workflows before implementation using 3D simulation

Decision-making phase

Use data-driven insights from MELSOFT Gemini to evaluate scenarios and support investment decisions

Manufacturing phase

Ensure smooth commisioning, improved productivity and reduced need for on-site adjustments

Maintenance phase

Analyse operations in a digital environment to identify issues faster and improve maintenance efficiency

Turn simulation into real-world results

3D simulation with MELSOFT Gemini goes beyond visualisation. It directly supports real production by enabling better design, smoother implementation, and more efficient operations.

From planning to maintenance, insights gained in the digital environment can be applied in real-world manufacturing - reducing errors, minimising rework, and improving overall performance.

Use cases and proven results

Unlock the power of MELSOFT Gemini